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Anhydrous Ammonia Spill Day

It looks like someone declared June 8, Screening Threshold Quantity (STQ) listed
2007 to be the day for serious Anhydrous in the proposed Appendix A, Chemicals of
Ammonia spills from refrigeration systems Interest, to 6 CFR part 27. Cooling
across the country. There were three systems having more than 7,500 pounds of
separate instances of significant spills Anhydrous Ammonia in the system would
reported today. Mount Sterling, KY, make that food processing company a
Wyalusing, PA, and Milwaukie, OR all had ?Chemical Facility? under the rules of
releases in the last 24 hours. No one was this regulation.
killed, but a number of people were taken According to the EPA Risk Management Plan
to the hospital, businesses were (RMP) guidance documents, 7,500 lbs of
evacuated, and residents were told to Anhydrous Ammonia released in 10 minutes
shelter in place. time from a pressurized system (clearly a
There were explosions associated with two catastrophic leak, not a faulty valve)
of the incidents. There are reports that will have a plume with a toxic end point
the ammonia leak at a Nestle Plant in 3.2 miles down wind from the site of the
Kentucky caused an explosion that blew leak (Table 9, 1.5 m/s wind speed). That
down a wall at that plant; no injuries means that anyone between the leak and
from the explosion or falling debris have 3.2 miles downwind could be exposed to
been reported. The American Cold Storage dangerous concentrations of Anhydrous
facility in Oregon had an unexplained (as Ammonia.
yet) explosion result in the ammonia Rather obviously, from the lack of
leak. There were no reports of an casualties, none of these three release
explosion associated with the leak at events came any where near 7,500 lbs in
Cargill Taylor Beef Plant in 10 minute release rate required for a 3.2
Pennsylvania. mile long toxic plume. There is nothing
Anhydrous Ammonia is favored in many in any of the available article that
large cooling systems because it has tells anything about the release rate for
better heat transfer characteristics and these accidents, but from the description
is cheaper than the refrigerant gasses they did not seem to be catastrophic
used in home cooling systems and release events. But what about the
refrigerators. The problem is that this explosion caused by the release in
material is very reactive and is Kentucky?
classified as a Toxic by Inhalation gas. Anhydrous Ammonia is a very reactive
Fortunately, the gas is extremely chemical, and even by itself can form an
irritating at well below the toxic level explosive mixture when mixed with air at
so that when a minor leak happens, concentrations of 16 to 25% Ammonia in
unprotected people evacuate the area air, though it would require a strong
quickly with little urging. A ignition source. It reacts to produce
catastrophic leak, however, can overcome explosive by-products when it mixes with
people before they have a chance to get Chlorine, Bromine or Iodine. Violent
clear. This is partially because many reactions occur with Bleach or Peroxides.
people are temporarily blinded by less It also forms explosive compounds with
than lethal concentrations. Gold, Silver and Mercury. So, while
The food industry has long maintained explosions are not part of the normal
that they should not have to comply with operating conditions of refrigeration
any handling restrictions on Anhydrous systems using Anhydrous Ammonia as a
Ammonia required under various Federal refrigerant, an explosion after a
laws, since they don?t actually handle significant leak would not be totally
Anhydrous Ammonia; it stays in a closed unexpected.
system. During the regulatory comment Just maybe, DHS was correct in setting
period they complained about being the STQ limit for Anhydrous Ammonia at a
required to submit information under the low enough level so that some
new Chemical Facility Anti-terrorism refrigeration plant users could be
standards based on the 7,500 pound labeled as Chemical Facilities.




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